10/16 Update… Fat Ford and Real MPG

PLG & Forum Update 10/16  only 18 days to Build a Van

Currently at in the Aluminess Customer Louge writing this up while the shop folks make front bumper magic happen.

Like many things along “the road to SEMA” (I am almost getting tired of saying that), I am sure there will be mistakes in my vision, my plan, my understanding of how all the bits will fit together. And like the previous mistakes the killer cool people helping me will make something great come out of it.

Lightforce sent flush mount Venom lights which was a cool idea, but Aluminess had already built the bumper with a tube to protect a standard single post mount 6in light. Luckily Lightforce is smarter than me and sent a set of that style Venom also. I am really curious which will work (or maybe 1 set IN the bumper and the other ON TOP !

I did ask for the weight of all the Ford bits they are taking off…..sorry super happy assembly line people. And a weight of the bumper going on since it is all about the data for you folks.

Sportsmobile actually finished up at the time they said they would when Jason quoted me weeks ago. It is nice that the operation there is so well run. Having the guys who worked on the van sign the back door was my favorite part. And some of them had been part of my van almost 10yrs before. That is a sign of a good company if folks stay around, especially since moving OUT of California would be a solid business choice for the owners. But nope, good employees are worth way too much to move away from.

Of all the shinny metal that was removed I was able to save the window slug which will get some pics stuck on and go in my shop. Hard to let all that pretty red paint go to scrap.

If you are ever passing through Fresno it is well worth the time to stop in the showroom. They have pretty much every configuration you want and you can see a 60’s VW and soon a 70’s Ford for historical comparison.

Oh and before you start thinking this is a paid post, well NOPE I paid the same price you would. $14,800 for an Electric Poptop, color matched in bedliner, solar panel install (my panel) with wiring, Drivers side awning window and too many laughs and jokes to count.

VanLife is the hot ticket right now, so if you are thinking of having someone else build your van, just ask:

How long have you been doing this?

How many have you built?

Now that said, I will be doing my own interior….for a couple of reasons:

I am burning through cash like a drug dealer and I still am not sure exactly what I want.

Light…Check

Minimal….Check

Sleep above or below……I have no idea. I have not slept in the penthouse bed yet so I am not sure how easily my 1 legged self will gimp up and down. I am not sure how comfy it will be for my terrible back & hip. So you all will just have to come back and see what happens.

I am bummed I lost the cool LED lights that Ford puts in. Those have to be the best cargo area light I have ever seen. Really bright, neat aluminum heat sink and flush mount. I did save them and will find a use. Sportsmobile does put in their own lights, stylish brushed aluminum but there are only 2 up front. I think strip or side lights might work better…….sorry I had to pause to write a note as an idea flashed into my head and it will drift out like my cigar smoke if I don’t capture it.

 My first driving impression was on the highway since Sportsmobile doesn’t have a dirt playground, but wouldn’t that be cool? I could absolutely tell the center of gravity has changed. I was really hoping to find a Truck Scale before I got to Aluminess but it was a 5hr drive south last night and early up to Heatshield Products this morning. However if I deduct the bumper when I find a scale today I will know what the top/window difference is.

The vehicle doesn’t feel tippy, it actually feels more solid and planted. Strange since all the weight went as high as possible. Even the solar panel moved from against to the van wall to the roof. Oh and MISTAKE ALERT….Bo the very nice wiring man was super kind along with Bernie in telling me that my 3M VHB & plastic solar mounts would “not be the best idea”.

Since I had already ordered the Thule rails it was a breeze for Bo to make brackets to low mount the panel to the rails. Love it and rock solid….I might have “passed” someone at 90mph on Grapevine pass as part of my data collection on wind noise and panel securement.

And for everyone curious about the roof “fence” (yeah I got tired of explaining it wasn’t really a roof rack, just an place to hang the 23Zero awning and Lightforce lights while protecting my poptop. Well it was a tight, tight fit but I think I can get through SEMA and then Dave the Fabricator can do a couple of tweaks to make it perfect. The “concept” is sound, it was just amazing he did as well as he did with 2 visits by a Uhaul Transit and 6hrs with mine.

And here is another MISTAKE ALERT, I knew we needed some sort of rubber gasket between the roof fence feet and the Transit body. I was just thinking it was for paint protection and vibration. Nope! It was because water can flood through those factory mounting points!

So anyone thinking of making your own roof anything, make sure you silicone, or gasket or something to seal up around those bolts, rain INSIDE your van is a bad thing.

Before I forget, let’s talk MPG (yeah my brain bounces around)….these are hand calc based on odometer & pump (stock tires, 3.31 ratio, 3.5 Eco, luggage and 2 extra single factory Transit seats…Certified scale weight 5780lbs

Here is a summary of most of my fillups, at over 500 miles a day I am getting frazzled:

KC to Witchita :15.7

13.8 (fast driving and variable RPM for engine breakin

14.9 (lower speed and less throttle modulation

15.1 (now 6815lbs with more crap hitting the highway to Sportmobile in Fresno)

13.2 (up and down a lot of hills)

12.8 (pushing way hard from Fresno south to LA, new Sportsmobile roof, still need new weight)

14 (pushing much less hard)

So I am at 2500 miles and my avg from Kansas City around the Southwest has been 14ish, hard driving, 5 over the speed limit maybe, maybe more….and not quite 7000lbs.

I will continue to update the data and info along the way….and pics as soon as I get to good wifi!

Budget, cash flow, cash flood as of 10/4/2019

SEMA Show
Sema Show, the best & craziest place to see what is new the auto world

This isn’t some magical logo that results in parts and free labor flying in to save your project. Usually, this is what gets burned into your wallet as all the little things you forgot to add up along with all the time and labor to blow your budget out of the water.

Oh and that assumes you even started with a budget and not something along the lines of “hey it would be cool to build XXX for SEMA”.

This will be a living document that I try to update as I go along so check back often. I will do my best to include real invoices, real quotes and as much as possible all the little things that usually escape these types of articles but really add up.

Here are the dirty details in case you don’t want to read about each item, remember there is an additional cost to a project like fuel, meals, hotels, rental cars, and such….but I will keep those off the Van list. I will list what I actually paid and if there was any discount:

  • $34k Van : 2019 Ford Transit 130 RB LR 3.5 ecoboost
  • $14k Sportsmobile colar matched poptop & more
  • $???k Quadvan 4wd conversion getting everything they have 🙂
  • $3k Alumiess front bumper
  • $600 Extreme Outback Endura compressor (x2), tank and all the bits
  • $270 ARB X-Jack
  • $560 MaxxTrax (4 red board & mounting pins) 20% disc
  • $2550 Van Compass tuned rear Fox resi shocks, storage box, bump stops, grab handles, ditch light brackets, front Bilstein struts
  • $ Vehicle Graphics
  • $788 Method 701 (x5) & lug nuts w/ shipping (50% disc)
  • $ Rock Solid Products custom roof rack and panel inserts and more
  • $ Tires, mount & balance
  • $ TBD Lightforce LED lights (price depends on how much I help them)
  • $ TBD Mile Marker winch (price depends on how much I help them)
  • $110 Winch cradle for rec’r hitch, out of stock at Mile Marker
  • $800 Northern Arizona Wind & Sun solar panel and misc bits
  • $1034 Heatshield Products (if I get the right media coverage 100% refund possible)
  • $ Misc circuit breakers, wire, zip ties, loom and more
  • $ Plus nuts for interior mounting options
  • $ L-track
  • $ TBD Rollercam straps of all kinds (price depends on how much I help)
  • $ TBD SafeJack Rennstands, Bottle Jack, Jack plate (price depends on how much I help them)
  • $ 7P International Recovery Ring/Soft Shackle (10% disc)
  • $ Paint for fab work
  • $ Glue, panel & vinyl for interior
  • $1500 Scheel-man driver/pass seats (demo units at disc)
  • $ 700 Fridge (NIB off craigslist, but I would still like a partner on that)
  • $ Owl Vans Rear tire carrier and Sherpa panel
  • $ TBD 23Zero Peregrine 270deg awning & walls (price depends on help)
  • $ TBD Racechip Tuning setup (price depends on how much I help)
  • $59,912 total so far

The Van itself……On the Ford Transit Forum I came across Ed Bowers (CrewVanMan) who works sales for Matt Ford and is an amazing resource. Ed helped me spec out just what I wanted (not white), and get through the crazy options and configurations (no slider door).

Transit Order Summary
Everything I wanted from the Factory

So this is the Order Summary that outlines just want I wanted. From this Ed was able to find all the rebates and get my price down to $33, 954. That was great! I added GAP insurance in case anything happens before I get the van paid off and an extended warranty since I put on a ton of miles.

At the same time there were companies that have treated me really well in the past that I wanted to pay full retail in order to show my thank. Sportsmobile was one of them so between the color matched poptop, a drivers side CR Laurence window, solar wiring I am looking at about $14k.

 

 

 

SEMA 2019 4wd Transit Poptop

Our 2019 SEMA project is a 4×4 Transit poptop race chasing campervan.

We are back after some time away to enjoy life, and some an exciting new project in the works…..in will include these amazing folks that we have worked with before:

Sportsmbile
Sportsmobile West

And some new folks we are looking forward to working with:

Northwest Quadvan
Northwest Quadvan

And of course you know it is leading up to this place:

SEMA Show
Sema Show, the best & craziest place to see what is new the auto world